Top entering agitators

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Top entering agitators
Top Entering Agitators are the most frequently used type of agitators. The main advantage of these agitators is simple construction.
AM-01 direct drive
Speed: 700/1000/1500 rpm
Power: 0.18 - 11 kW
Viscosity: 1 - 200 cP
Volume: 0.1 - 3 m3
Shaft length: ~2000mm
AM-02 helical gear drive
Speed: 200 - 350 rpm
Power: 0.15 – 5, 5 kW
Viscosity: 1 - 1000 cP
Volume: 0.1 - 3 m3
Shaft length: 200-2000 mm
Propeller diameter: 200-400 mm
AM-03 helical shaft gear
Speed: 8 - 200 rpm
Power: 0.18 - 15 kW
Viscosity: 1 - 10000 cP
Volume: ~1000 m3
AM-03L helical shaft gear with additional bearing
Power: 0.25 - 30 kW
Viscosity: 1 - 300000 cP
Volume: to 1, 000 m3
AM-03LT helical shaft gear with additional bearing and sealing house
Speed: 10 - 30 rpm
Power: 0.25 - 55 kW
Viscosity: 1 - 300000 cP
Volume: to 15000 m3
Shaft length: to 30000 mm
Propeller diameter: 250-5500 mm
AM-04 helical bevel gear
Speed: 10 - 200 rpm
Power: 0.18 - 15 kW
Viscosity: 1 - 10000 cP
Volume: to 1000 m3
Shaft length: 200 - 5000 mm
Propeller diameter: 150-2000 mm
AM-05 belt transmissions
Volume: 300 m3
Shaft length: 500 mm
Propeller diameter: 500 mm
AM-07 air motor drive
Speed: 250 - 3500 rpm
Power: 0.1 - 6 kW
Viscosity: 1 - 40000 cP
Top entering agitators
Top Entering Agitators are the most frequently used type of agitators. The main advantage of these agitators is simple construction.
AM-01 direct drive

Application:
High-speed agitator with electrical motor. Perfect for quick preparation of products in pallet containers and small tanks. Dissolving, suspension and emulsion production.

Speed: 700/1000/1500 rpm
Power: 0.18 - 11 kW
Viscosity: 1 - 200 cP
Volume: 0.1 - 3 m3
Shaft length: ~2000mm
AM-02 helical gear drive

Application:

Agitator with helical gear drive, working in the medium speed range. Used for quick preparation of ingredients, suspension and emulsion production. Normally available with propellers CSP.

Speed: 200 - 350 rpm
Power: 0.15 – 5, 5 kW
Viscosity: 1 - 1000 cP
Volume: 0.1 - 3 m3
Shaft length: 200-2000 mm
Propeller diameter: 200-400 mm
AM-03 helical shaft gear

Application:

Used in reactors (tanks) for:

  • Fluids mixing
  • Suspension production
  • Solids dissolving
  • Heat transfer
  • Chemical reactions acceleration
  • Gas transformation to liquid
  • Differently intensity mixing depending on process requirement
Speed: 8 - 200 rpm
Power: 0.18 - 15 kW
Viscosity: 1 - 10000 cP
Volume: ~1000 m3
AM-03L helical shaft gear with additional bearing

Application:

Used in chemical industry and wastewater treatment (digester tanks). Additional shaft support extends shaft as well as life of gearbox.

Power: 0.25 - 30 kW
Viscosity: 1 - 300000 cP
Volume: to 1, 000 m3
AM-03LT helical shaft gear with additional bearing and sealing house

Application:

Used in chemical, paper, pharmaceutical, food, paint industry and wastewater treatment. Mixing of any liquid with solids or liquid with liquid. Increased resistance for high bending moment.

 

Speed: 10 - 30 rpm
Power: 0.25 - 55 kW
Viscosity: 1 - 300000 cP
Volume: to 15000 m3
Shaft length: to 30000 mm
Propeller diameter: 250-5500 mm
AM-04 helical bevel gear

Application:

Counterpart of agitators AM-02 and AM-03 for areas where there is limited space between tank mounting flange and e.g. factory ceiling.

Speed: 10 - 200 rpm
Power: 0.18 - 15 kW
Viscosity: 1 - 10000 cP
Volume: to 1000 m3
Shaft length: 200 - 5000 mm
Propeller diameter: 150-2000 mm
AM-05 belt transmissions

Applications:

for special applications and extreme temperatures such as asphalt or tar mixers.

Volume: 300 m3
Shaft length: 500 mm
Propeller diameter: 500 mm
AM-07 air motor drive

Applications:

For special application, especially where electrical system is missing and where pneumatic system is available. Application is often used in paint and alcohol industry.

Speed: 250 - 3500 rpm
Power: 0.1 - 6 kW
Viscosity: 1 - 40000 cP
Top entering agitators
Top Entering Agitators are the most frequently used type of agitators. The main advantage of these agitators is simple construction.
AM-01 direct drive
Application: High-speed agitator with electrical motor. Perfect for quick preparation of products in pallet containers and small tanks. Dissolving, suspension and emulsion production.
Speed: 700/1000/1500 rpm
Power: 0.18 - 11 kW
Viscosity: 1 - 200 cP
Volume: 0.1 - 3 m3
Shaft length: ~2000mm
AM-02 helical gear drive
Application: Agitator with helical gear drive, working in the medium speed range. Used for quick preparation of ingredients, suspension and emulsion production. Normally available with propellers CSP.
Speed: 200 - 350 rpm
Power: 0.15 – 5, 5 kW
Viscosity: 1 - 1000 cP
Volume: 0.1 - 3 m3
Shaft length: 200-2000 mm
Propeller diameter: 200-400 mm
AM-03 helical shaft gear
Application: Used in reactors (tanks) for: Fluids mixing Suspension production Solids dissolving Heat transfer Chemical reactions acceleration Gas transformation to liquid Differently intensity mixing depending on process requirement
Speed: 8 - 200 rpm
Power: 0.18 - 15 kW
Viscosity: 1 - 10000 cP
Volume: ~1000 m3
AM-03L helical shaft gear with additional bearing
Application: Used in chemical industry and wastewater treatment (digester tanks). Additional shaft support extends shaft as well as life of gearbox.
Power: 0.25 - 30 kW
Viscosity: 1 - 300000 cP
Volume: to 1, 000 m3
AM-03LT helical shaft gear with additional bearing and sealing house
Application: Used in chemical, paper, pharmaceutical, food, paint industry and wastewater treatment. Mixing of any liquid with solids or liquid with liquid. Increased resistance for high bending moment.  
Speed: 10 - 30 rpm
Power: 0.25 - 55 kW
Viscosity: 1 - 300000 cP
Volume: to 15000 m3
Shaft length: to 30000 mm
Propeller diameter: 250-5500 mm
AM-04 helical bevel gear
Application: Counterpart of agitators AM-02 and AM-03 for areas where there is limited space between tank mounting flange and e.g. factory ceiling.
Speed: 10 - 200 rpm
Power: 0.18 - 15 kW
Viscosity: 1 - 10000 cP
Volume: to 1000 m3
Shaft length: 200 - 5000 mm
Propeller diameter: 150-2000 mm
AM-05 belt transmissions
Applications: for special applications and extreme temperatures such as asphalt or tar mixers.
Volume: 300 m3
Shaft length: 500 mm
Propeller diameter: 500 mm
AM-07 air motor drive
Applications: For special application, especially where electrical system is missing and where pneumatic system is available. Application is often used in paint and alcohol industry.
Speed: 250 - 3500 rpm
Power: 0.1 - 6 kW
Viscosity: 1 - 40000 cP

General information

General information

Top Entering Agitators are the most frequently used type of agitators. The drive unit is located on top of the closed or open tank, and rotates the impeller (or impellers) by means of a vertical shaft. Rotating speed plus type and diameter of impeller(s) are chosen by AGIMIX to fulfil the required process results for each application. Also, the length of the shaft makes it necessary to calculate and avoid the critical rpm for each agitator design. The most common design is one bottom propeller mounted to the end of the shaft, positioned at a specific distance (depending on the application) above the bottom of the tank. For special applications multiple impellers may be mounted on the same shaft. 
Advantages:
  • simple construction
  • easy drive handling, long operation
  • low energy consumption
Requirement:
  • rigid closure of the tank or platform which are used for agitator assembly
AGIMIX Poland agitators may contain following marks:

 

Material

Material

Wetted parts made of AISI 304, AISI 316, AISI 316L, Titan, or any alloy such as Hastelloy etc. Lining with Teflon, PVC etc. is also available, as per customer specifications. Surface treatment as per customer specifications. Painting as per SSG-standards, or as per customers specifications.

 

Prezentowane powyżej dane mają jedynie charakter poglądowy.

 

Mechanical warranty

Warranty

  • Mechanical warranty
Standard warranty for AGIMIX agitators is 1 year from the date of product transfer to the customer.
On customer request, warranty period may be extended up to 5 years.

 

Propellers

Propellers

Our agitators are mostly delivered with hydrophilic propellers CSP (Constant Super Pitch) developed by AGIMIX Poland.
Główną cechą charakterystyczną wirników CSP jest stała promieniowo intensywność pompowania.
Wirnik CSP w porównaniu z typowym wirnikiem AFT przy tej samej wydajności pompowej zurzywa mniej mocy.
Rodzina wirników CSP

 

Agitator and tank

Agitator and tank

Recommended agitator geometry with centrally mounted agitator:

Recommended agitator geometry with eccentric mounted agitator:

Recommended dimensions for rectangular tank:

The data above are only for illustrative purposes. In case of tanks with atypical dimensions, please contact AGIMIX Poland.


 

Assembly

Assembly

  • Mounting flanges
Two flanges are required for proper agitator assembly: tank flange (MF) and agitator flange (AF, GAF).
Each AGIMIX agitator has a mounting flange (AF) for stable and safe operation. In case of simple agitators, drive or gearbox flange (GAF) may be mounting flange of agitator.
Tank for working with agitator must be equipped with a flange (MF) designed to handle the loads generated by agitator (loads values are always mentioned in our offer/catalogue card). Mounting flange of the tank is not included in delivery.
  • Tank mounting flange (MF)
Properly designed tank mounting flange (MF) should carry all loads from agitator i.e. torque, bending moment, axial force and weight. Tank flange must also have sufficient rigidity to ensure stable agitator operation. Value of minimum mounting rigidity is always mentioned in offer/catalogue card of agitator. Surface of the tank flange must be leveled to 1 mm/m.
               
  • Agitator mounting flange (AF, GAF)
Standard dimensions of agitator mounting flanges are shown in table below. The first series specifies flange dimensions (AF), the second one defines flanges (GAF). On the request, we make mounting flanges according to customer specification (e.g. PN6, PN16, AISI, JIS and other). Dimensioning of the mounting flange is always mentioned in offer/catalogue card of agitator.